Work orders generated automatically from machine events. Repeat failures escalated to engineering. PM intervals optimised from outcome data. Technician performance tracked. Machine health scored. All connected to the same Forge graph everything else reads from.
↓ 34%
Repeat failures after 90 days
↑ 28%
First-time fix rate
Auto
Work orders generated from ForgeHub events
Work orders are created automatically from machine events — machine ID, subsystem, sensor readings, and fault history pre-filled. By the time a technician sees the WO, the context is already there.
Built for an iPad next to the machine. The technician has schematics, live parameters, repair history, and part availability before they touch anything. No phone calls to the office. No waiting for someone to email a drawing.
Every machine's electrical, hydraulic, and pneumatic schematics are one tap away via ForgeSchematics. No filing cabinet. No shared drive. No one who "knows where the drawings are."
When the same fault recurs within a configurable window, ForgeMaint automatically creates an engineering brief in ForgeCAD — so chronic failures drive redesigns, not just more repair cycles.
Machine health scores aggregate fault frequency, PM compliance, and age degradation into a single number per asset — updated after every closed WO. MTTR and MTBF calculated automatically. No spreadsheet required.
PM intervals are suggested based on actual failure outcomes, not manufacturer defaults. Over-maintained tasks get longer intervals. Under-maintained ones get flagged before they fail.
First-time fix rate, MTTR by person, repeat-call rate — tracked per technician, per fault category. Training escalation triggers automatically when performance drops below threshold.
Closed work orders require post-repair sensor readings before the machine is returned to production. The repair is confirmed by data, not by a signature alone.
Eight enterprise adapters: SAP, Oracle, Maximo, Hexagon, Dynamics, Salesforce, Generic REST, Generic ODBC. ForgeMaint can sync to what you already have — no rip-and-replace required.