ForgeOps monitors every machine, diagnoses every fault, dispatches maintenance autonomously, escalates to engineering when it needs to, and initiates procurement — all from the same event that triggered the alarm. No human relay required.
A TYPICAL FORGEOPS EVENT SEQUENCE
Total elapsed time from sensor breach to draft PO: under 10 seconds.
ForgeOps reads live PLC signals, cycle counts, alarms, and OEE directly from ForgeMachine's graph. When a sensor breaches threshold, ForgeOps responds in seconds — not after the next shift handover.
ForgeOps correlates fault patterns against subsystem history and distinguishes recurring faults — which need engineering involvement — from one-off events that don't. The right response, not just any response.
Work orders, PM tasks, and procurement requests are dispatched automatically from machine events — without waiting for a supervisor to review an alarm. Rules are configurable per machine, fault type, and severity.
When a fault recurs above threshold, ForgeCAD receives an engineering brief automatically — machine ID, subsystem, fault history, deviation measurements. The engineer opens a pre-loaded design context, not a blank file.
When a repair requires a part below reorder threshold, ForgeProcure raises a draft PO against the approved vendor list. No email. No phone call. No manual hand-off.
Revenue per machine hour, job margin by customer, on-time delivery rate, scrap rate — calculated live from ForgeMachine data. Not a weekly export into Excel reviewed on Friday afternoon.
Build quotes from your actual cost structure: machine rates, labour, materials, setup, overhead. When material prices change in ForgeProcure, your quote templates update automatically.
Installation, Operational, and Performance Qualification workflows built in. Validation records link to machine events and comply with FDA 21 CFR Part 11 via ForgeCompliance — automatically.
ForgeOps reads directly from ForgeCAD, ForgeMachine, ForgeMaint, and ForgeProcure through ForgeHub. No ETL pipeline. No sync job. No import. The data is live because it was never copied.